How to Use a Glazed Tile Roll Forming Machine

Keywords Targeted: glazed tile roll forming machine, how to use roll forming machine, tile roof forming equipment, metal tile production, roll forming operation guide, PPGI tile machine

A glazed tile roll forming machine is essential equipment for producing colorful metal roofing tiles used in modern residential buildings, industrial workshops, and steel-structure projects. To achieve stable tile shape, accurate cutting, and long-term machine durability, operators needs follow the correct usage procedure.

1. What Is a Glazed Tile Roll Forming Machine? (Quick Overview)

A glazed tile roll forming machine transforms color-coated steel coils (PPGI/PPGL) into embossed glazed roofing tiles through continuous roll forming, embossing, and hydraulic cutting.

Typical features:

• PLC automatic control

• 3D embossing roller design

• 8–12 m/min stable forming speed

• ±2 mm cutting accuracy

Understanding the machine structure helps operators use it more efficiently.

2. Pre-Operation Checklist (Before You Start the Machine)

Keyword focus: machine setup, roll forming machine preparation

Before running the machine, check the following:

Electrical System

• Confirm 3-phase power supply is stable

• Check wires, terminals, and PLC connections

• Ensure the control cabinet is dry and dust-free

Hydraulic System

• Oil level within recommended range

• No oil leakage from valves and hoses

• Hydraulic temperature remains 20–50°C

Mechanical Parts

• Rollers clean, free of scratches

• Chain, shafts, and gears properly lubricated

• Blade and cutting system aligned correctly

Material Preparation

• Coil width matches the tile profile

• Ensure PPGI/PPGL surface is flat and undamaged

These checks help reduce errors during production and extend machine life.

3. How to Start the Glazed Tile Roll Forming Machine (Step-by-Step)

Step 1: Turn on the main power
Step 2: Switch on the hydraulic pump
Step 3: Open the HMI/PLC control panel
Step 4: Set parameters:

• Tile pitch

• Cutting length

• Quantity

• Run speed

Step 5: Run the machine empty for 1–2 minutes to confirm no abnormal noise
Step 6: Begin feeding the coil and start automatic production

Following these steps ensures smooth operation, especially for new operators.

4. Production Process Explained (How the Machine Forms Tiles)

Keyword focus: glazed tile production process, roll forming workflow

a. Decoiling & Guiding

The steel coil enters the guider to ensure perfect alignment.

b. Roll Forming

The sheet passes through multiple roller stations, shaping the curves and waves gradually. Precision alignment of each roller ensures a smooth tile surface.

c. Embossing

If the model includes embossing, the machine presses a deep, ceramic-like texture onto the metal tile.

d. Servo/ Hydraulic Cutting

The PLC sends signals to the cutter to achieve accurate, burr-free tile lengths.

e. Output & Stacking

Finished tiles exit to a manual or automatic stacker.

5. Important Tips During Production

• Monitor Tile Shape

If tile waves become inaccurate or asymmetric, adjust the guiding wheels.

• Check Cutting Accuracy

Large deviation may indicate encoder or sensor dust buildup.

• Listen for Unusual Sounds

May indicate roller misalignment, loose chains, or hydraulic pressure issues.

• Monitor Hydraulic Temperature

High temperature requires cooling or oil replacement.

These checks ensure stable tile quality throughout the production cycle.